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Quarry Diamond Segment

Your Professional Quarry Diamond Segment Supplier

 

Our goal is to become your true partner in the field of quarry diamond segment in China. Fujian Shijing Lida Stone Machinery Co., Ltd. is a collection of research and development, design, manufacturing and sales services.The company is mainly engaged in the research & development of various imported gangsaw, automatic polishing machine, installation and improved projects, and special specifications for automation and labor saving control. Our company is committed to applying advanced manufacturing technology and strict quality control standards to every product. The price is competitive and the product is quality-assured, which is a good choice for your long-term cooperation.

 

 
 
Why Choose Us
 
 

Product application

Our products include various stone cutting machines and polishing machines, etc., which are widely used in industry.

 
 
 

Product market

Our products are exported to more than 50 countries and regions including the United States, Russia, India, Poland, Egypt, Turkey, Brazil, Vietnam, Indonesia, etc., and are highly praised by domestic and foreign customers.

 
 
 

Our service

The company has a professional sales team to provide you with high-quality pre-sales consulting services. During the order production process, customers can communicate with us at any time to understand the production progress. At the same time, we provide high-quality after-sales service to meet the different needs of customers.

 

 

Big Size Diamond Segment For Quarrying Granite

 

Advantages of Quarry Diamond Segment

High cutting efficiency: In the process of stone production and processing, cutting is a very important process. The choice of a good diamond segment should first be reflected in the efficiency. If the efficiency is low and the cutting speed is too slow, it will reduce the efficiency of producing stone, thereby increasing the cost.


Long cutting life: If the service life of the segment is longer, it can save the processing cost, such as welding cost, labor cost, saw blade replacement, inspection and other processes.


Reasonable segment design: When we look closely at the diamond segment, we can see that this segment has obvious diamonds exposed on the surface of the segment, and there is a distinct trail behind it. Such segment structure design will make the quality of the segment more stable and the product sharper.

 

Types of Quarry Diamond Segment

M shape diamond segment: The serrated part of this segment presents an M-shaped curve. The advantage of this design is that when the segment cuts the stone at the initial stage, there are two small cutting teeth at the top of the M. During the cutting process.


K-shape diamond segment: K-type segment is mainly used for mining. The most obvious feature of this segment is the shape of a K at the top. During the cutting process, the front tip of the K quickly cuts the stone.

Arc-shaped segment

The arc-shaped segment is for better cutting of softer stones. The arc-shape segment is the best in terms of cutting quality. Mainly because the arc adopts an arc-shaped cutting angle. During the cutting process, the arc surface is very smooth, which acts as a buffer when cutting.

Parallel segment

The most direct manifestation of the parallel segment is that the serration part is a parallel structure. During the cutting process, the relative cutting is relatively smooth. Due to the relatively slow cutting process in the early stage, most of the parallel segments need to be diamond opened in the early stage of use. Mainly used for cutting marble and soft granite.

The segment with sandwich structure

Divides the segment into three layers, which are: working layers on both sides and a working layer in the middle. The edge material on both sides of the segment and the intermediate material used in the middle layer are different materials.

 

Specification of Quarry Diamond Segment

 

 

Diameter(mm)

Inch

Size

Quantity per Set(pcs)

1000

40

24X5.8/6.4X15

70

1200(5.5mm)

48

24X6.8/7.4X15

80/250

1350

54

24X7.6/8.0X15

88

1400(6.5mm)

56

24X7.6/8.4X15

96/250

1600

64

24X8.4/9.0X15

108

1800

72

24X9.4/10.0X15

120

2000

80

24X10.2/10.6X15

128

2200

88

24X10.6/11X15

132

2500

100

24X11/11.4X15

140

3000

120

24X12/12.4X15

160

3500

140

24X12.6/13X15

180

 

Application of Quarry Diamond Segment

 

Stone cutting

Quarry diamond segments are primarily used for cutting stone blocks into slabs and tiles. They are mounted on saw blades that rotate rapidly to achieve precise cuts.

01

Grinding and polishing

Besides cutting, quarry diamond segments are also employed in grinding and polishing stone surfaces to achieve a smooth finish.

02

Concrete processing

These segments are designed to cut through concrete, making them essential for construction projects involving concrete structures.

03

Drilling

Quarry diamond segments are used in various types of drill bits for creating holes in hard materials, including granite and concrete.

04

Trimming and shaping

At construction sites, quarry diamond segments are used for trimming and shaping stone materials to meet specific design requirements.

05

 

 

Types of Quarry Diamond Segment Shapes

Flat segments: Often used for general-purpose cutting, flat segments provide a stable cutting surface and are ideal for masonry and concrete applications.


Turbo segments: Featuring a curved design, turbo segments are designed for fast cutting and reduced friction. They are particularly effective for cutting through hard materials like granite and engineered stone.


Continuous segments: These segments offer a smooth cutting edge without gaps, making them suitable for precise cutting of tiles and ceramics. Continuous segments provide cleaner cuts and are less likely to chip delicate materials.

Big Size Diamond Segment For Quarrying Granite

 

Quarry Diamond Segment Structure

 

 

Diamond segments consist of small-size diamonds and metal bond materials. The metal bond materials may include the powders of Cu, Sn, Fe, Ag, Co, Ni, WC, Mo, graphite, etc. The diamonds are mixed with the bond materials, and the mixture is loaded into molds. After hot pressing or cold pressing, sintering, and arc grinding, diamond segments are formed.

Generally, a diamond segment has a working layer and a transition layer. The working layer contains diamond grains for cutting or grinding, while the transition layer has no diamonds. It just consists of bond materials, and is used to connect the working layer to the body of the diamond tool. The transition layer is necessary for diamond segments used on laser-welded diamond tools. The compositions of the two layers should not be very different. Otherwise, the junction of them will tend to break because of the uneven heat and forces received by the two layers when the diamond tool is in use.

 

The Strength of the Quarry Diamond Segment
 
 
 

Flexural strength

During the cutting process of the diamond segment, if the cutting is twisted, it is necessary to check whether the cutter head can maintain a straight shape instead of a curved state. Take a common example.

 
 

Impact strength

It refers to the impact resistance of the segment under a certain impact force. The higher the impact strength, the less chance the segment will be deformed. This is often the case when cutting hard stone.

 
 

Yield Strength

It is also a critical value, which represents how much force the segment will experience irreversible deformation, such as bending, such as height shortening.

 
 

Wear resistance

Wear resistance is an extremely important indicator of the life of the segment. The higher the wear resistance, the stronger the grinding ability of the segment.

 

 

Packaging and Shipping of Quarry Diamond Segment

 

 

Packing

Wooden box

Shipping

Shipped by road, sea, rail or air

 

FAQ

 

Q: Are segmented diamond blades better?

A: The segmented rim is one of the best diamond blades that you can consider as it could cut even the roughest material like the concrete pavers, bricks, concretes, blocks, hard concrete and the limestone.

Q: How do you make a diamond segment?

A: The production of diamond segments involves multiple stages, from raw material selection, mixing and granulating, pressing and forming, sintering, post-processing, to assembly and packaging. Each stage requires precise control to ensure the quality and performance of the segments.

Q: What is the composition of diamond segments?

A: Diamond segments consist of small-size diamonds and metal bond materials. The metal bond materials may include the powders of Cu, Sn, Fe, Ag, Co, Ni, WC, Mo, graphite, etc.

Q: What is the difference between segmented and turbo diamond blades?

A: Turbo blades tend to wear out faster than segmented or continuous rim blades because they have more friction and heat generation. They also require water to cool them down and prevent overheating.

Q: Is a segmented diamond blade better?

A: These blades offer the roughest cut and are used when dry and wet cutting. The more abrasive material you're cutting, the wider the slot should be. Segmented blades are ideal for concrete, reinforced concrete, asphalt and all building materials.

Q: What is better carbide or diamond blade?

A: However, for extremely hard materials such as concrete or granite, a diamond-tipped blade is essential. While for metal you need to use a blade with a carbide tip. Desired finish: diamond tipped blades typically produce a cleaner and more precise cut.

Q: Can a diamond blade be sharpened?

A: To do this, you will need a diamond blade sharpening stone. By using a sharpening stone, you can extend the blade's life and maintain its ability to cut materials like tile, stone and concrete. Knowing how to dress a diamond blade ensures your blade stays sharp and functional.

We're well-known as one of the leading quarry diamond segment manufacturers and suppliers in China. We warmly welcome you to buy high quality quarry diamond segment at low price from our factory. For customized service, contact us now.

Granite Grinding and Polishing Machine, Automatic Block Turning Machine, Stone Cutting Bridge Saw

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